13 KiB
Set Up an 802.11s Mesh Backhaul (OpenWrt)
Link FIPS routers over radio — no cables, no APs, no shared infrastructure — by running the Ethernet transport on an open 802.11s mesh interface. The radio layer provides nothing but L2 frames to direct neighbors; FIPS provides everything else: encryption and authentication (Noise IK), peer discovery (Ethernet beacons), and routing (the spanning tree).
For the transport design, see
../design/fips-transport-layer.md.
For all transports.ethernet.* configuration keys, see
../reference/configuration.md.
Why open, why forwarding off, why fixed basic rates
Three deliberate choices distinguish this from a stock 802.11s setup:
encryption none— the mesh is open on purpose. Every FIPS peer link is already authenticated and encrypted by the Noise IK handshake, so SAE at L2 would duplicate that work, add a shared credential to provision across routers, and (on ath10k) force the firmware into its slower raw Tx/Rx mode. A stranger can form an 802.11s peering with your router and a FIPS peer link on top of it — the same open model as mDNS and BLE discovery, where the advert is only a hint and the handshake authenticates each link (no impersonation, no MITM) rather than gating who may peer. Admission is open up to the daemon's max-peers cap. What you concede: any nearby radio can peer and reach the FIPS overlay surface; L2 metadata (MAC addresses, frame sizes) is visible in the air; a hostile radio can burn airtime — all inherent to an open radio link. Router services (LuCI, SSH, DNS) and the daemon's UDP and mDNS ports are not reachable over the mesh: the helper puts the mesh interface in thefips_meshfirewall zone, which rejects all IP input and forwarding.mesh_fwding 0— disables 802.11s's own HWMP routing so each mesh link is a plain neighbor link. FIPS is the routing layer; two routing layers would fight, and broadcast discovery beacons would flood the whole mesh instead of reaching direct neighbors only.basic_rate '6000 12000 24000': mesh points peer only when they join with the same basic rates, and OpenWrt releases pick different ones when none is set. On 2.4 GHz, 24.10 joins throughiwwith the radio's (by default 6, 12 and 24 Mb/s) and 25.12 with the kernel's (1, 2, 5.5 and 11 Mb/s), so a 24.10 router and a 25.12 router hear each other's beacons and never peer. The helper sets 6, 12 and 24 Mb/s, which 24.10 and later honour and which costs less airtime than the 802.11b rates. Abasic_rateyou set yourself on a mesh interface is kept, and overrides one set on the radio. OpenWrt 22.03 and 23.05 pass no basic rates to a mesh join, so on 2.4 GHz they join with 1, 2, 5.5 and 11 Mb/s whatever is set, and do not peer with routers on these rates. To keep such a router in a 2.4 GHz mesh, setbasic_rate '1000 2000 5500 11000'on the mesh interface of every 24.10 or later router in it.
The interface is not bridged into br-lan — the FIPS Ethernet
transport binds it directly.
When to use
- Two or more OpenWrt FIPS routers within radio range of each other, where running cable is impractical.
- You want the mesh segment to keep working with zero shared credentials or per-site configuration ("flash and drop in").
It is not for connecting phones or laptops — client devices cannot join an 802.11s mesh. They enter the mesh through a normal AP on the same router (see constraints below), or over BLE.
Requirements
-
OpenWrt 22.03+ with the FIPS package installed.
-
A radio whose driver supports mesh point interfaces. Check with:
iw list | grep -A 10 "Supported interface modes" | grep "mesh point"The mainstream OpenWrt chips (ath9k, ath10k, mt76) all qualify.
-
Ideally a dual- or tri-band router, so one band can be dedicated to the backhaul (see constraints).
Step 1 — create the mesh interface(s)
On each router, run the helper once per radio you want in the backhaul:
fips-mesh-setup radio1
This creates an open 802.11s interface with mesh ID fips-mesh,
HWMP forwarding off and basic rates 6, 12 and 24 Mb/s, attaches it to
an unmanaged netifd interface (no IP configuration — none is needed),
puts it in the fips_mesh firewall
zone, which rejects all IP input and forwarding (the Ethernet transport
is not IP and is not affected), and reloads the firewall and then the
radio. It does not touch /etc/fips/fips.yaml: the matching meshN
transport ships enabled and the daemon binds the interface once it
exists (see Step 2). Interfaces are named by radio index: radio0 → fips-mesh0,
radio1 → fips-mesh1. Pass a second argument to use a different
mesh ID.
Note: the helper runs wifi reload, which re-applies the whole
wireless config and so briefly drops every client AP on all radios for
a few seconds. fips-mesh-setup remove reloads the same way. Expect
the blip if clients are connected.
On dual-band routers, meshing both bands is worth it: 2.4 GHz reaches further at lower rates, 5 GHz carries more over shorter links. Note this is failover, not multipath: FIPS keeps one active link per peer, so traffic uses one band at a time — the other is a standby that re-establishes the peer if the active link dies (detection via keepalive timeout, so a cutover takes seconds, not milliseconds):
fips-mesh-setup radio0
fips-mesh-setup radio1
Pin the same channel on every backhaul router, per band. Mesh
points only peer on the same channel, and the mesh inherits whatever
the radio is set to — with channel 'auto' (the default on many
devices) each router picks its own and the mesh silently never forms.
The script prints the radio's current band and channel and warns on
auto:
uci set wireless.radio1.channel='36'
uci commit wireless && wifi reload
Prefer a non-DFS channel (36–48 on 5 GHz): on DFS channels the radio must wait ~60 s in CAC before transmitting after every reload.
Equivalent manual UCI (per radio), if you prefer to see what it does:
uci batch <<'EOF'
set wireless.fips_mesh_radio1=wifi-iface
set wireless.fips_mesh_radio1.device='radio1'
set wireless.fips_mesh_radio1.mode='mesh'
set wireless.fips_mesh_radio1.mesh_id='fips-mesh'
set wireless.fips_mesh_radio1.encryption='none'
set wireless.fips_mesh_radio1.mesh_fwding='0'
set wireless.fips_mesh_radio1.basic_rate='6000 12000 24000'
set wireless.fips_mesh_radio1.ifname='fips-mesh1'
set wireless.fips_mesh_radio1.network='fips_mesh_radio1'
set network.fips_mesh_radio1=interface
set network.fips_mesh_radio1.proto='none'
set firewall.fips_mesh=zone
set firewall.fips_mesh.name='fips_mesh'
set firewall.fips_mesh.input='REJECT'
set firewall.fips_mesh.output='ACCEPT'
set firewall.fips_mesh.forward='REJECT'
set firewall.fips_mesh.auto_helper='0'
add_list firewall.fips_mesh.device='fips-mesh1'
EOF
uci commit
/etc/init.d/firewall reload
wifi reload
Step 2 — check the FIPS transport binding
The fips.yaml shipped in the OpenWrt package carries one transport
entry per radio, enabled and marked optional: true. The daemon
treats a named interface that is not there as absent rather than as a
failure, and optional: true is what keeps a stock install that never
runs this helper quiet and un-Degraded about a radio it was never
going to have. There is normally nothing to do here. If you maintain
your own config (or ran the manual UCI above instead of the helper),
make sure the entries are present:
transports:
ethernet:
mesh0:
interface: "fips-mesh0"
optional: true
listen: true
announce: true
auto_connect: true
accept_connections: true
mesh1:
interface: "fips-mesh1"
listen: true
announce: true
auto_connect: true
accept_connections: true
listen: was called discovery: before v0.5.0; the old spelling still
parses as an alias, so an existing config keeps working (see
../reference/configuration.md).
Step 3 — no restart needed
The daemon binds an interface when it appears. A transport whose
interface is missing is absent, not skipped: it waits, binds within
a second of the interface coming up, unbinds if it goes away, and
rebinds when it returns. Order does not matter, and neither
/etc/init.d/fips restart nor any hotplug rule is part of this
procedure.
Watch it happen:
fipsctl show transports
The transport's interface block reports presence (absent /
binding / present), policy (required / optional) and how
long it has held that state.
If you changed a config value above rather than only creating an interface, that does need a restart — configuration is read at startup, interfaces are not:
/etc/init.d/fips restart
Verify
L2 first — the 802.11s peering, with a second configured router in range:
iw dev fips-mesh0 station dump
You should see one station entry per neighbor router, with signal levels. No entries means a radio problem, not a FIPS problem — triage in this order:
-
Channel mismatch (the most common cause): compare
iw dev fips-mesh0 infoon both routers — mesh ID and channel must match exactly. -
The mesh interface never joined —
iw dev fips-meshX infoshowstype mesh pointbut no channel line, andstation dumpis empty. Usual cause: a client (sta) interface on the same radio. A STA must follow its upstream AP's channel, the whole radio follows the STA, and a mesh pinned to a different channel silently stays down. Check for a STA sharing the radio (iw dev, look fortype managedon the same phy), compareiw dev <sta-iface> info | grep channel, and re-pin the mesh channel to match — on every backhaul router. -
Is the other router transmitting at all?
iw dev fips-mesh0 scan | grep -i -B4 "MESH ID"Its mesh ID visible → transmission works, peering is failing (mesh ID typo, one side has encryption set, or the basic rates differ; see the next item). Nothing visible → check
wifi statuson the other router, remember the ~60 s DFS CAC wait, and confirm the country code is set (uci get wireless.radio1.country) — an unset regdomain can block channels entirely. -
Basic rates differ: beacons are heard both ways and the station dump stays empty. Compare
uci get wireless.fips_mesh_radio1.basic_rateon both routers. A mesh interface made by a fips package up to 0.5.2 has none, and on OpenWrt 25.12 joins with 1, 2, 5.5 and 11 Mb/s, which no router on6000 12000 24000peers with. Upgrading the package sets the rates on such an interface;fips-mesh-setup ratesdoes the same by hand. Either way they apply at the next reboot or network reload of any kind (wifi reload, a LuCI apply, or the fips gateway starting, which an upgrade does when the gateway is enabled). Until every router in the mesh is upgraded and reloaded, one left on the old rates stops peering with the upgraded ones, so upgrade routers you reach over the mesh one at a time, farthest first. A router on OpenWrt 22.03 or 23.05 joins a 2.4 GHz mesh with 1, 2, 5.5 and 11 Mb/s whatever itsbasic_rate; see the basic rates item at the top of this guide. -
logread | grep -iE "mesh|fips-mesh0"on both sides.
Then the FIPS layer on top:
logread | grep -i beacon # beacons flowing on the new transport
fipsctl show peers # neighbor authenticated and connected
fipsctl show links # link on the 'ethernet' transport
Discovery is automatic: each node beacons its pubkey every few
seconds, and auto_connect initiates the Noise handshake on first
sight.
Constraints
- Airtime is shared per radio. All virtual interfaces on one
radio (AP + mesh) share one channel, and multi-hop forwarding on a
single radio roughly halves throughput per hop. On dual/tri-band
hardware, dedicate one band to
fips-mesh0and serve clients on the others. - AP + mesh coexistence is driver-dependent. It works on the
mainstream chips (this is the standard Freifunk/Gluon setup), but
check
iw listunder "valid interface combinations" for your hardware. - Clients can't join. Phones and laptops reach the mesh through the router's normal AP or via BLE — never through the 802.11s interface.
- Radio links are lossy. A neighbor at the edge of range will form an 802.11s peering yet deliver a fraction of its frames. Expect link-quality effects that don't exist on wired Ethernet.
- A client (STA) uplink on the same radio owns the channel. The
STA must follow whatever channel its upstream AP uses; every other
interface on that radio follows the STA. A mesh pinned to a
different channel silently never joins, and it does not recover
when the STA disconnects — a
wifi reload(plus a fips restart) is needed. A roaming uplink (travel-router / hotspot-chasing setups) is fundamentally incompatible with a fixed-channel mesh on the same radio: dedicate the mesh to the radio the STA never uses, and treat any mesh sharing a STA radio as best-effort.